Cotton On

Cotton On

Cotton On is an Australian retail chain, known for its fast-fashion clothing for men, women, teenagers and children. It has almost 1500 stores in 12 countries and employs 17,000 staff in Australia and internationally.

The Problem

In mid-2018, Australian retail giant Cotton On opened their brand-new distribution centre in Beach Road, Avalon. Cotton On has almost 1,500 stores in 12 countries with nearly 17,000 team members and has some mighty big distribution centres but before the new distribution centre could become operational Cotton On hired Barrier Group to install effective pedestrian/forklift separation and loading dock bays.

The Solution

Consultation with our dedicated and experienced on-site team was extensive and on-going throughout the installation phase and beyond. Barrier Group's professional installation team applied extensive line-marking and on-floor signage to highlight designated pedestrian walkways and crossings, forklift parking bays and docking bays. Pedestrian walkways were also protected with extensive use of double U-bars and highly visible powder-coated W beam, ball fence and ER-rail fencing systems while other areas were cordoned off with De-fence panels and gates. Menni racking protectors were also installed to protect the pallet racking from forklift impacts.

The Challenges

In one specific area the customer required two ball fence gates to hinge saloon style over a 4 metre gap. Standard ball fence gates are normally supplied with 1.5 metre hoops but in this instance, we were able to manufacture gates with custom 2 metre hoops in order to span the gap. We also manufactured 90 custom retractable belt units with heavy duty magnetic belt ends for use in the warehouse.

Client Response

The customer was happy that they had been part of the consultation process from start to finish and were especially pleased that we were able to customise products to suit their individual applications.


58-62 Separation Street
North Geelong Victoria Australia 3215

1300 55 33 20

+61 3 5278 8666

Barrier Group

Barrier Group is a progressive and innovative Australian company that designs, develops and manufactures a wide range of safety products like bollards, pedestrian barriers, speed humps, industrial gates and queue control posts for private, institutional and occupational environments. We supply to all major Australian cities Melbourne, Brisbane, Adelaide, Perth, Canberra, Sydney, Hobart and Darwin and can ship to most overseas locations (conditions apply).

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